Warley Design Solutions
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Warley Design Solutions
We provide mechanical design, engineering and product development services to support customers in a broad range of industries. With origins in the Electronic Manufacturing Services (EMS) sector we specialise in the mechanical packaging of electronics in a manner that is optimised for intended production volumes, whether they be high or low.

Since our Incorporation in 2008 we have worked across many industry sectors, from the rigorous and highly specific demands of military, defence, motorsport and aerospace through to cost-sensitive high-volume consumer product development.We are equally at home with the development of more "blue sky" technology as well as using our mechanical engineering know-how to design one-off installations that are purely mechanical in nature, such as large mechanical structures.

Our past experiences in getting products to market has taught us a great deal about what pitfalls may exist and how they can best be avoided. We have a sound understanding of best-in-class product development process and believe strongly in performing de-risking activities up-front, when change has the lowest impact on both cost and schedule.
Services
Warley Design Solutions can really help you develop an idea and turn it into a profitable product in the most efficient manner.
We have worked with some of the best companies in their respective fields and have learnt from how they use processes to best effect.
Our own (default) product development process is the distillation of tried-and-tested practice combined with many years experience.
By asking the right questions we help our customers to understand and refine their priorities and requirements from the start.
There are many consultancies who offer stand-alone services like Industrial Design, structural engineering, thermal management and prototype build to name a few.
Warley Design is different.
Having once worked in a global telecoms infrastructure company we have experience of what a best-in-class product development process looks like.
Our understanding of the process enables us to provide a more holistic and robust product development service to our clients.
Using a proven product development process will help get your product to market faster and with a far greater chance of being "right first time", avoiding costly and time consuming re-design, tooling modifications and build / test / qualification cycles.
Having first-hand experience of working within a manufacturing environment we understand what needs to be considered during the design, the preparation of manufacturing data packs and transfer of a product to volume manufacture.
We have detailed knowledge of best-practice manufacturing process capability and assure that the design is optimised to avoid any unnecessary process steps / operations, set-ups, tooling or inspection stages.
We can also help with prototyping, low volume production and quality control can help you source components and suitable manufacturers.
The drive to pack ever more features and functionality into equipment, combined with the need for faster systems with higher throughput capacity, comes an increase in power density.
This places ever more importance on the thermal performance of the housing and components, which might once have been all but overlooked.
Almost all systems we work on today require a degree of thermal analysis to verify that maximum permissible component temperatures will not be exceeded.
Often thermal management in one form or another is required to improve thermal performance and provide more acceptable margins.
The principle focus of Industrial Design is on the aesthetics and user-interface to a product, whereas engineering design is primarily concerned with the function or performance.
Product design, of course, really concerns them both but is not a discipline in its own right.
It is usually found that companies offering design services are either squarely in one camp or in the other, according to the discipline in which the product designers are trained.
Our team originated in the telecoms sector, where we worked for one of the biggest (and best!) global infrastructure equipment provider.
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